2010年11月4日星期四

LZ 4/560 Straight Type Steel Wire Drawing Machine(1)

. Scope of the line
Mechanical brush descaling machine                              1 set
LZ4/560 Steel wire drawing machine                               1 set
Control system                                                  1 set
. Main data sheet:
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Seq.
Item
Unit
Data
1
Model

LZ4/560
2
Drawing method

Tilted drawing blocks
3
Number of drawing block
piece
4
4
Diameter of drawing block
mm
560
5
Speed control method

A.C. Frequency inverter motor
6
Power of drawing motor
KW
The first block is 45KW, others are 37KW (tilted)
7
Power of spooler motor
KW
30
8
Max inlet wire diameter
mm
Φ8-Φ5.5match your demands
9
Min final product diameter
mm
Φ8-Φ4.6 one pass( match your  demands)
10
Average reduction rate
%
Around 22%
11
Max machine design speed
m/s
11
12
Control system

All digital
13
Logic control system

PLC
14
Feeding wire tension strength
MPa
530
15
Cooling system of blocks
and dies

Water and ring wind cooling system for blocksWater cooling system for dies
16
Required cooling water supply

0.20.3MPa/  5m³/h
17
Required air supply

0.5MPa/ 0.3-0.5 m³/min
18
Time span of machine stop
second
Normal≤50s
quick≤15s;
emergency≤4s
The buyer can design and modify the data


. Machine specification:
1. Mechanical brush descaling machine:
1.1 Machine components and working principle
(1) Bending device: 2 pieces of wheels are on one surface, the other 2 pieces of wheels are on one surface, the two surfaces make a vertical angle (hard alloy surface of the wheels).
(2) High speed electrical motor brush: one brush is running forward, another brush is running reversely. The 370W motors drive the steel brushes separately in a high speed. The steel wire passes the core of the brushes while being brushed and polished.
(3) Air blowing device: The compressed air blows off all the dust on the wire surface.

1.2  Machine characters
(1) The machine is totally covered for safety of the operator.
(2) The machine is environmentalall the devices are inside the covered frame, collect all the oxide coatings/rust into the special hopper.
(3) The machine will not hurt the surface of steel wire.

1.3   Specification
(1) Inlet wire diameter: Ф5.5-Ф8.0 (High/Low/Middle Carbon round steel wire)
(2) Wire passing speed: 2.5M/S
(3) Motor power: 370W AC Motor (2 sets)
(4) Compressed air: 0.5Mpafollow rate: 0.3m³/min

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